Fuel System Testing

Bespoke Test Rigs.

Precision Testing via bespoke Test Rigs

Testing of component and sub-assemblies is a critical process, especially for Aircraft part manufacturers who demand safety, reliability and consistent performance throughout each test cycle.

What We Offer

We provide complete testing solutions for Industry OEM's

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Bespoke Test Rig Design

Custom-built rigs engineered for your specific components, systems, and performance criteria.

Integrated Control & Automation

User-Friendly software interfaces for seamless test control and monitoring.

Real-Time Data Acquisition

High Resolution data capture via platforms like Beckhoff, LabVIEW and Dewesoft.

End-to-End Delivery

From Design to manufacture to full onsite installation and commissioning - complete ready to run systems.

Our Experience

Futura Systems is one of the UK’s foremost specialists in designing, building, and commissioning bespoke automated test rigs whether hydro‑mechanical, pneumatic, or electrical.

We’ve partnered with leading names like Rolls‑Royce, Collins Aerospace, Eaton, Meggitt, and Safran to deliver fuel test systems that meet the most exacting standards.

How We Work

Built Around Precision. Delivered with Confidence.

Every fuel system testing project we take on follows a structured, in-house process designed to ensure safety, accuracy, and performance—no matter the complexity or scale.

Tailored Design & Technical Consultation

We begin with a deep understanding of your requirements—whether you're testing fuel metering units, servo valves, pumps, or actuators.

Our team works closely with your engineers to develop rig specifications that simulate the real-world conditions your components will operate under, including pressure, flow, temperature, and control response. We can also design for multi-system capability to accommodate multiple product types within one rig.

Rig Engineering &  In-House Assembly

All mechanical and electrical build work is completed on-site at our UK facility.

With purpose-built workshop areas and experienced rig engineers, we maintain full control over quality, timelines, and safety standards. Every detail—from component sourcing to fluid routing—is handled by Futura, ensuring consistency across every project. We can run multiple builds concurrently, helping clients meet demanding schedules without compromise.

Automation & Control Integration

We design intelligent control systems that support test accuracy, repeatability, and ease of use.

This includes PLC-based controls, real-time data acquisition, and full integration with platforms like Beckhoff TwinCAT, Siemens TIA Portal, and LabVIEW. Our engineers also program tailored HMI interfaces, giving operators full control and visibility of every stage of the test process—from setup to result analysis.

Installation, Commissioning & Support

Once built and tested at our facility, your rig is delivered and installed on-site by our engineering team.

We handle all commissioning, final calibration, and functional testing to ensure the rig is ready for operational use from day one. Post-installation, we offer training, documentation, and ongoing technical support—including scheduled servicing and upgrades to extend system life and maintain performance.

Secure, Collaborative Development

We understand the sensitivity of your products and processes.

All design and build work is conducted under NDA as required, and we maintain strict version control and documentation for every build. You’ll have clear communication at every stage—from design reviews to final sign-off.

Let’s Build the Right Solution Together

Whether you need a custom test rig, support with hazardous area compliance, or full-system integration, Futura Systems is here to help. take on follows a structured, in-house process designed to ensure safety, accuracy, and performance—no matter the complexity or scale.

Let's Talk

Ask for a quote

What We Do